DC Sprag Freewheel Cage Assemblies

Common Applications for DC Sprag Freewheel Cages
Our DC series are engineered for reliability in high-speed overrunning, backstopping, and indexing applications across various industries. Common uses include:
Conveyor Backstop: Prevents reverse rotation on inclined belt conveyors and bucket elevators.
Gearbox Overrunning Clutch: Enables freewheeling in industrial gearboxes and speed reducers.
Packaging Machinery: Accurate indexing and positioning in high-speed packing lines.
Mining Equipment: Backstop function on bucket elevators and vertical conveyors.
Agricultural Machinery & Motorcycle Starters: Compact one-way drive for starting systems.
Data Sheet
| Item | DC |
| Material | GCr15 |
| Bore size | 22.225-123.881 mm |
| Outer dia. | 38.885-142.880 mm |
| Nominal torque | 63-4785 Nm |
| Weight | 0.03-0.4 kg |
| Sprags quantity | 12-44 |
| Overrunning speed (outer race) | 750-4300 min-1 |
| Overrunning speed (inner race) | 1500-8600 min-1 |
| Package | carton box |
Feature
1.Type DC is a one way sprag clutch bearing without inner or outer races. It must be installed in a design providing races, bearing support for axial and radial loads, lubrication and sealing.
2.The DC type version-N accepts all types of lubricants currently used in the power transmission equipement.
3.The sprag space tolerance must not be exceeded. Inner and outer races must both have a minimum plain width "e", without any recess, to ensure the freewheel functions correctly .
4.Alternatively, races can be made in case hardened steel shafts, or housings,
Surface hardness of the finished part should be HRC 60 to 62, for a depth of 0,6 mm minimum.
5.Core hardness to be HRC35 to 45. Surface roughness not to exceed 22CLA. Maximum taper between races:0,007 mm for 25 mm width.

Size | Overrunning speeds | | Sprag space | | No. of clips
| Number of sprags | Weight |
| nimax2) | namax3) | Øa+0.008 -0.005 | Øc± 0.013 | | emin | Ødmin | Øbmax |
[min -1] | [min -1] | [mm] | [mm] | [mm] | [mm] | [mm] | [mm] | | | [kg] |
DC2222G-N | 8600 | 4300 | 22.225 | 38.885 | 8.33±0.075 | 10 | 50 | 15 | – | 12 | 0.03 |
DC2776-N | 6900 | 3400 | 27.762 | 44.422 | 8.33±0.075 | 13.5 | 58 | 18 | – | 14 | 0.055 |
DC3034-N | 6300 | 3100 | 30.34 | 47 | 8.33±0.075 | 13.5 | 62 | 20 | – | 14 | 0.06 |
DC3175(3C)-N | 6000 | 3000 | 31.75 | 48.41 | 8.33±0.075 | 13.5 | 63 | 21 | 3 | 16 | 0.06 |
DC3809A-N | 5000 | 2500 | 38.092 | 54.752 | 8.33±0.075 | 16 | 71 | 25 | – | 18 | 0.085 |
DC4127(3C)-N | 4600 | 2300 | 41.275 | 57.935 | 8.33±0.075 | 13.5 | 75 | 27 | 3 | 18 | 0.09 |
DC4445A-N | 4300 | 2100 | 44.45 | 61.11 | 8.33±0.1 | 16 | 79 | 29 | – | 20 | 0.095 |
DC4972(4C)-N | 3800 | 1900 | 49.721 | 66.381 | 8.33±0.1 | 13.5 | 86 | 33 | 4 | 22 | 0.1 |
DC5476A-N | < | | | | | | | | | | |
FAQs About DC Sprag Freewheel
Q1: What is the difference between DC and DC-N series?
A: The DC-N version is designed to accept all types of lubricants currently used in power transmission equipment, providing greater flexibility in various operating conditions. Both share the same dimensional specifications.
Q2: Can I use the DC freewheel cage as a backstop clutch on a conveyor?
A: Yes, the DC series is widely used as a backstop one-way clutch for inclined conveyors and bucket elevators. Ensure the overrunning speed (outer race) does not exceed the limit listed in the data sheet for backstopping applications.
Q3: My required size is not listed in the table (e.g., between DC2776 and DC3034). Can you customize it?
A: Yes, Suma (Changzhou Tianniu Clutch Factory) provides customization. Please contact us with your required bore size, outer diameter, and torque requirements, and we will provide a tailored solution.
Q4: Does the DC sprag cage assembly need lubrication?
A: Yes, proper lubrication is essential. Oil bath or forced oil lubrication is recommended for high-speed overrunning (inner race > 3000 min⁻¹). For lower speeds, grease with the correct consistency may be used.
Q5: What is the typical lead time for DC2222G-N or DC5476C(4C)-N?
A: Standard sizes are typically available within 15-20 working days. Custom sizes or heat treatment requirements may take 25-30 days. Please confirm your schedule with our sales team.